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For
a guide as to the water-cement ratio permissible, we must look to past
experience, together with such additional information as brought out by tests.
Later, suitable limits for different classes of work will be indicated. In the
first chapter there was presented a resume of the basic principles of concrete
mixtures in which it was shown how the properties of concrete (plastic concrete)
must in the main be dependent on the properties of the hardened cement paste.
The properties of the hardened paste, in turn, it was pointed out, were
dependent on these three factors:
1.
Characteristics of the concrete.
2.
The proportion of water to cement—the water- cement ratio.
3.
Extent to which chemical reactions of hardening are complete.
In
the second chapter these last two points were further amplified. In this
chapter data are given showing the soundness of these conclusions as regards
compressive strength. Emphasis was placed in the first chapter on the need for
a plastic consistency, as the dry, stiff mixes are incapable of proper
placement by the usual methods and the thin, watery mixes result in
segregation. This precaution is of special importance in the matter of water
tightness, but it is also important if the laws of strength developed herein
are to apply. All the strength data submitted are limited to those mixtures
which are capable of being properly placed and which remain homogeneous when
once in the concrete forms. Since Abrams first pointed out the general
relationship between quantity of mixing water and compressive strength of
concrete there have been many investigations further substantiating his broad
conclusions. These further studies have also served to fix more definitely the
limits within which the Abrams' law of strength may be expected to apply and to
establish the reasons for such limitations. Figure 2 to 10 show the
water-cement ratio strength relation for a wide variety of materials and
conditions.
These have been specially selected to show the effect of the
principal factors which have been found to influence this relationship. A
number of tests have been reported from time to time in which variations in the
position of the water- cement ratio strength curves for different materials or
conditions have been somewhat greater than indicated in the accompanying
figures. In many cases, however, these discrepancies have been due to neglect
of certain important factors. One of these is the direct loss of water from the
mix through absorption, evaporation or leakage from the concrete forms. Another
is the change in character of the mix, due to segregation in the mold. Failure
to provide for these properly must naturally affect the results. Still another
factor is the use of mixes that are too stiff or harsh to place properly. The
importance of this has already been pointed out. For ordinary size ranges, size
of has no effect on the strength of concrete of a given water-cement ratio.
This is shown by Figs. 2, 3 and 4. Fig.2 shows the results of the tests of
concrete which the- maximum size of the concrete aggregate varied from
to3Jn.Jn.thisthesamecurve between strength and water quantity fits the data for
all sizes of concrete aggregate. Other tests bearing on this factor have been
complicated by the effect of size of -specimen with respect to size of concrete
aggregate particles. The tests in the research from the Concrete with Portland
cement Association have shown that when the specimen diameter is less than
about four times the maximum particle size there is a falling off in strength.
To eliminate this variable the tests in Fig 2 were made R5iEi specimens up to
12 inches in diameter. This large size necessitated making the tests at 14
days, because of the limited capacity of the testing machine. In Fig. 2, attention should be directed to the
points representing the mortar specimens (sand graded from 0.-No. 4).
In these
specimens considerable water segregated from the mass and collected at the top.
This water was carefully drained off and measured and the true water-cement
ratio for the remaining water was calculated. It is this corrected water ratio
that is plotted. The perfect continuity in the curve for the three different
sizes of concrete aggregate shows the basic character of the water-cement ratio
strength relation, when the water ratio is based on the actual water in the
concrete as it is finally consolidated in the concrete forms. Figure 3 shows a
comparison of concrete aggregates of 1 and 2 in. maximum size. The points for
the two sizes fall closely along the same curve, indicating that size of concrete
aggregate does not influence the position of the water-cement ratio strength
curve. This is true for both 7- and 28- day tests. In Fig. 3 can be seen the
effect of non- workability on the strength. The dry mixes at the extreme left
fall somewhat below the curve. These tests were for a constant mix, so that
changes in water content changed the consistency. Figure 4 shows the water cement
ratio strength curve for neat cement pastes. Two by four-inch cylinder molds
sealed to prevent loss of water; neat cement pastes, moist cured are similar in
character and position to those for corresponding ages in the other figures
presented, showing that whether concrete aggregates are used or not the
water-cement ratio governs the strength. In these tests the molds were sealed
to prevent leakage.
For the wetter mixes there was some accumulation of water
at the top of the specimens as in the mortar specimens of Fig. 2. In this
series of tests, however, the correction was not made for this amount of water
as the tests were not made primarily for this purpose. The effect of such a
correction in the curves of Fig.4 would be to move the points for the wettest
mixes somewhat to the left and the next point or two slightly in the same
direction, thus changing the shape of the curves slightly at the higher water
ratios. From the data in Figs. 2 to 4 it is seen that the size of the concrete
aggregate is not an important factor in the water- cement ratio strength
relation, provided the tests are conducted with due regard for the other
variables and the true water-cement ratio of the concrete in place is
considered. The grading of the concrete aggregate has much less effect on the
water-cement ratio strength relation than is commonly believed. It is probable
that many have failed to recognize this fact due to the common practice of
comparing different materials on the basis of certain definite mixes. On this
basis, grading does affect the strength because of the difference in amount of
water which different grading require for the same consistency. When these
differences in the amount of water are taken into account, that is, when
compared on the basis of water-cement ratios, the differences in strength due
to grading are not so important. Too often tests have been made in which
non-workability or segregation has been ignored.
This has also served to
emphasize the differences in grading. In Fig. 5, the small effect of grading on
the water-cement ratio strength relation is well brought out. This figure shows
the maximum range in position of the water-cement ratio curve for very wide
differences in grading of concrete aggregates having a maximum size of 1 in. The
upper curves in Fig. 5 are for coarse concrete aggregates of gravel and the
lower curves for limestone. For both coarse concrete aggregates, two separate
grading were used. Sands of two grading were used in many cases, 0-No. 4 and
0-No. 14. Each sand was combined with each coarse concrete aggregate in a
number of ratios ranging from all sand to combinations in which the coarse concrete
aggregate proportion was the largest that could be used and obtained in plotting
the data in Fig. 5, only the highest and lowest water-cement ratio curves of
the entire set of data are shown for each coarse concrete aggregate.
Are You in Worcester Massachusetts? Do You
Need Concrete Cutting?
We Are Your Local
Concrete Cutting Company
Call 508-283-3135
We Service all surrounding
Cities & Towns.